Super Sign LLC specializes in acrylic fabrication and prototype services in Bahrain. Due to our industry experience, well-equipped facility and in-depth understanding of plastic manufacturing processes, our clients commonly approach us for complex custom acrylic plastic sheet manufacturing projects. We also assure you one of the fastest turnaround times in the industry.
Acrylic Fabrication & Prototype Capabilities
Our acrylic fabrication services include manufacturing the product as per specific customer requirements. Therefore, we apply advanced plastic manufacturing technologies for product customization. We use the following technologies as a part of our custom acrylic sheet manufacturing services.
Vacuum forming is one of the broad manufacturing processes involved in our acrylic plastic sheet manufacturing. By using vacuum forming, we are able to create complex-shaped and thin-walled products.
Casting is done as a part of custom acrylic plastic manufacturing. Using this technology, we are also able to manufacture acrylic products with multiple gateways, cavity parts, and complex parts.
Cutting to size alone or preparing sheets for additional processes is done with care and attention to the quality of the edge left behind. Cut too fast and chips appear – cut too slow and the gum starts to come off. Hence, this is an ideal rate that should be implemented.
Custom Plastic Product Design
Some acrylic products require precise and logical design. However, this is done using computer-aided drawing (CAD) 3D modelling. From concept to design, tooling and machine selection to manufacturing, everything is done in-house.
Mould making is one of the most important processes in plastic manufacturing. Hence, we design soft-casting moulds for plastic applications.
Since we work with a wide variety of acrylic resins, we use bonding/melting/annealing techniques to create the necessary material structure. So, we are capable of customizing the material as per production requirements by fusing and heat-treating several grades of acrylic.
We are capable of machining acrylic CNC plastics to manufacture complex yet dimensionally accurate products.
As a part of acrylic plastic sheet manufacturing, we do CNC routing for cutting, shaping, camber filleting, corner filleting, polishing etc.
Flame polishing, polishing, solvent polishing and diamond polishing are all techniques we use to polish acrylic.
To achieve the final result, the technique of bending the acrylic sheet may be required over the entire sheet or in one or more places. The bend can also be narrow or very wide and anything in between.
Types of Acrylic Materials We Work With
Acrylic is also sometimes called Plexi or Plexiglas or Lucite. The generic term is acrylic. Cast or Extruded.. refers to the technology used to form the sheet. Types Anti-microbial, anti-static, mirrored, light-diffusing, non-glare, coloured, abrasion-resistant, impact modified and even textured.
- Clear Acrylic Sheet
It is the most commonly used acrylic sheet which also offers transparency and good moldability.
- Solar Tinted Acrylic Sheet
This acrylic sheet provides excellent UV protection. Solar panel frames for products exposed to the sun are made from this sheet.
- White Acrylic Sheet
This acrylic sheet is preferred when producing products of unusual sizes. LED fixtures are made from this sheet.
- Abrasion-Resistant Acrylic Sheet
Abrasion Resistant Acrylic Sheet It offers high abrasion resistance, therefore products from the marine and chemical industries are made from this sheet.
- Black And Coloured Acrylic Sheet
This acrylic sheet is used for branding and to help create a nice background. POP displays use coloured sheets to add pizzazz, with black used to control the background.
- Impact-Modified Acrylic
It offers immense mechanical strength and hence is used for manufacturing heavy-duty equipment.
If you are in need of acrylic fabrication and prototype service in Bahrain. So feel free to contact us or request a quote to get a same-day quote.